Making a bath panel

How to make an accessible wooden bath panel either plain, tongue and grooved, shaker style or with beaded panels

making a bath panel

Whenever i'm making a bath panel I always make sure it is accessible and can be removed later. That's because I didn't make mine removeable the first time, and when the silicone seal broke lots of water got down through the flooring below and ruined the ceiling in my study.

Not only was my ceiling ruined but I then had to ruin the bath panel and skirting too so that I could get in to the underside of the bath! After which I could prop the edge of the bath up properly like I should of done the first time. That meant there was no more movement that would cause the silicone seal to break again. Then finally, re-do the bath panel so it could be removed in the future more easily.

I've now made mine so the whole side can come off (I don't know many slim plumbers..), but you can make bath panels to incorporate smaller accessible panels that are held in place either by velcro on the back (good invisible way of fixing a tiled bath panel) or by using chrome mirror screws, brass cups and screws or white screw caps.

The plastic off the shelf bath panels that are available may save you from actually making a bath panel yourself but they're generally pretty boring and can split/crack easily. Luckily, there's loads of easy ways of making a bath panel that's good looking and mch more solid and hard wearing than plastic.

Decide on the finish

making a bath panel

Decide before making the studwork for a bath panel what type of finish you want. Modern contemporary bath panels tend to be simplistic and plain and are quite often tiled. Making a bath panel with a shaker style can look pretty good too. You can do that, a tongue and groove effect or simply miter some beading onto it to create panels that match the doors in your house.

I don't have a picture of a shaker style bath panel I've made, but you can see from this little door that I've glued and pinned some timber onto how quick and easy it is give something a shaker style.

making a shaker style door

All I do when i'm making a bath panel shaker style, is use moisture resistant MDF or marine ply to first create a flat panel then glue and pin strips of the same material to form a border around the outer edges, and verticals in between.

To achieve a tongue and groove effect there are two ways depending on whether or not it will be painted. If painting, the best and easiest material to use is moisture resistant MDF sheets with a t&g effect machined into it. Because it's a sheet material it's really easy to install, and because it's MDF it's really easy to paint. Once painted nobody will know it's not individual slats, and it doesn't suffer the problem of warping or twisting like pine t&g does.

If you're not painting and want to stain or varnish the panel you'll need to use individual t&g slats. Slightly more fiddly, sometimes I put two battens down to fix all the slats to or another way is to glue them all to a thin sheet of ply so you have one thick panel to fit. In this instance less studwork is needed under the bath as the panel is so strong.

The red arrows below show how I fix/nail tongue and groove boards. Fit the groove edge toward the wall and pin down that edge, from then on until the other end only fix through the tongue side at an angle, where it will be covered by the next board and won't be seen. Apart from the two outer boards no nails should be visible.

how to nail tongue and groove boards

For my own I used 9mm marine plywood and skirted it in like the rest of the room. To match the rest of my house which is full of decorative mouldings I then fitted it with some fancy beading to create a panelled look that matched other areas of the house.

Whichever you want you will need to know the thicknesses of the materials you are covering it with before you start to build the stud-work that it will be fixed to.

If you're making a bath panel with MDF make sure you use moisture resistant MDF not the normal stuff, which will bubble up and not last very long. It's worth getting at least one coat of paint on all sides and edges before fixing it in place too, then more coats on the face that will be more exposed to moisture (ideally use exterior grade paints). Then seal all edges with silicone once the paint is dry.

Build a solid timber framework to support the bath and fix the bath panels to

If making a bath panel that will be fitted in between two walls your bath may look something like the one below, or it might be tight up against the wall without the shelf. You can see the markings on the floor, I always get the plumbers to mark out the position of their pipes so nobody drills or screws through them when working in the bathroom. A good practice whenever floors are taken up!

making a bath panel

First, use a spirit level to plumb a line down from the baths edge. Then measure in from that line the thickness of the material being used to panel the bath (aqua board, ply, moisture resistant MDF etc.). Add another 2-3mm so it isn't flush because it will be easier to apply a silicone bead to if there is a slight step. Mark this point at each end of the bath, in the middle and also down the walls.

setting out a bath panel

Below is how to build the studwork for an L shaped bath panel. If a bath isn't fitted between two walls a bath end panel is needed too.
When fitting out bathrooms I now always screw and gripfill a timber batten to the walls with a couple of props down to the floor for the baths edge to sit on. Plastic baths especially can 'flex' and even drop a bit when they're full of water and a person too! Get the plumber to fill it with water and pump silicone all the way around to stick it to the wall. That way it's definately sealed and after the tiling a small bead can be applied to seal between the bath and tile.

making a bath panel

To support the baths edge and to fix the bath panel to I build a studwork frame just like above. I either use 25x50 or 50x50mm timber and mitre the corner to get a good fixing. Generally it's easier to build the framework and then fit it, other times (when the floors out of level) you might find it easier to build it in place. When screwing anything to the floors in a bathroom never use screws that will go through further than the thickness of the floor unless you're 100% sure there's no pipes underneath, same goes for the walls.

In my bathroom the skirting runs continuously around the room, and across the bath panel. This creates a problem when making it removeable, because the skirting needs to be scribed in or into at the ends.

So when I'm making a bath panel in a bathroom with skirting boards rather than plying the panel and then skirting it, I fit the skirting first, but with a strip of ply (or whatever the sheet material is I'm using) behind it that finishes about 6mm below the top edge of the skirting board.

This creates a groove for the panel to sit down into and then it just needs screwing to the top of the framework built along the bath. Once painted, I put a silicone seal all the way around stopping any water getting through.

making a bath panel

If it needs to be accessed later, all I need to do is run a knife around the edge and unscrew the top.

I realise that it looks like a stupid design that will catch water, but if you do a good job and it's a tight fit then it's fine. And the silicone ensures nothing gets down in between.

Decorate the panel

The last part of making a bath panel is applying the beading, or shaker style finish. For beading, I cut a piece of timber about 50-75mm and use it up against the wall, skirting and bath edge to mark a margin all the way around the panel. Then, work out the centre of the panel and mark half the size of that margin either side. Then simply cut the beads inside those lines to create two beaded panels within.

What's next?

Once the vanity units are installed you can move onto installing the bathroom vanity units before boxing in any visible pipework.

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